VD BIOTECH LIMITED

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Home > Products >  Good Resistance Graphite Electrode for Furnace

Good Resistance Graphite Electrode for Furnace

  • FOB Price: USD: 2,500.00-2,700.00 /Metric Ton Get Latest Price
  • Min.Order: 1 Metric Ton
  • Payment Terms: T/T
  • Available Specifications:

    Common(1-5)Metric TonCommon(6-10)Metric TonCommon(11-20)Metric Ton

  • Product Details

Keywords

  • Graphite Electrode
  • high resistance graphite electrode
  • Graphite Electrode Manufacturer

Quick Details

  • ProName: Good Resistance Graphite Electrode for...
  • Appearance: bar
  • Application: Industry use, Furnace use
  • DeliveryTime: 30 days
  • PackAge: pallet
  • Port: Qingdao
  • ProductionCapacity: 100 Metric Ton/Day
  • Purity: 99.99
  • Storage: Cool and Dry Place
  • Transportation: None
  • LimitNum: 1 Metric Ton

Superiority

Graphite Electrode takes the high quality petroleum coke, needle coke, coal tar as raw material after the process of kneading, molding, baking and pressing. And then it was treated with impregnation and subsequent graphitized at 2500ºC, was produced by mechanical processing again.

Graphite Electrode Manufacturing Process 

1.Raw Material

Use of high-quality calcined petroleum coke production materials

2.Crushing & Screening

They are broken needle coke in mechanical equipment and screening according to the formula after the proportion of the ingredients.

3.kneading

Ingredients of the raw materials with a certain proportion of asphalt heated kneading, made with plastic paste.

4.Forming

After kneading of the paste by temperature cooled to process, and forming into the compressor according to the requirements of product specifications

5.Baking

Within the roasting road, will be “green” electrode roasting to the specified temperature, according to the requirements of the process. After roasting products with special dipping, density, and mechanical strength, improve product performance in order to improve the products and then to repeat the roasting of impregnated products.

6.Graphitization

Second after roasting the products within the graphitization resistance furnace power up to 3000 ℃, the carbon atoms rearrange into specific crystalline form structure, carbon into graphite.

 

The graphite electrodes are primarily used to carry the electricity that melts scrap iron and steel in electric arc furnaces. As an increasing proportion of global steel is made using electric arc furnaces, the secondary production of steel becomes the major consumption of graphite electrodes. Additionally, the graphite electrode is also used in melting products in smelting furnaces, non-ferrous metals, ceramic products, and even the waste recycling industry. The demand for graphite electrodes is majorly dependent on its application in manufacturing steel through smelting by using an electric arc furnace (EAF). Steel manufacturers are shifting towards electric arc furnaces over the blast furnaces, owing to the advantages offered by EAF such as low cost of establishment, higher production flexibility, and low CO2 emissions.

Graphite Electrode takes the high quality petroleum coke, needle coke, coal tar as raw material after the process of kneading, molding, baking and pressing. And then it was treated with impregnation and subsequent graphitized at 2500ºC, was produced by mechanical processing again.

Graphite Electrode Manufacturing Process 

1.Raw Material

Use of high-quality calcined petroleum coke production materials

2.Crushing & Screening

They are broken needle coke in mechanical equipment and screening according to the formula after the proportion of the ingredients.

3.kneading

Ingredients of the raw materials with a certain proportion of asphalt heated kneading, made with plastic paste.

4.Forming

After kneading of the paste by temperature cooled to process, and forming into the compressor according to the requirements of product specifications

5.Baking

Within the roasting road, will be “green” electrode roasting to the specified temperature, according to the requirements of the process. After roasting products with special dipping, density, and mechanical strength, improve product performance in order to improve the products and then to repeat the roasting of impregnated products.

6.Graphitization

Second after roasting the products within the graphitization resistance furnace power up to 3000 ℃, the carbon atoms rearrange into specific crystalline form structure, carbon into graphite.

 

The graphite electrodes are primarily used to carry the electricity that melts scrap iron and steel in electric arc furnaces. As an increasing proportion of global steel is made using electric arc furnaces, the secondary production of steel becomes the major consumption of graphite electrodes. Additionally, the graphite electrode is also used in melting products in smelting furnaces, non-ferrous metals, ceramic products, and even the waste recycling industry. The demand for graphite electrodes is majorly dependent on its application in manufacturing steel through smelting by using an electric arc furnace (EAF). Steel manufacturers are shifting towards electric arc furnaces over the blast furnaces, owing to the advantages offered by EAF such as low cost of establishment, higher production flexibility, and low CO2 emissions.

Details

 

TECHNICAL PROPERTIES OF GRAPHITE ELECTRODES
ITEM UNIT MMNPDIA 300-600mm
STANDARD SOLID SURVEY
ELECTRODE NIPPLE ELECTRODE NIPPLE
RESISTIVITY μΩm 6.2-6.5 5.5 5.0-6.0 4.5
BENDING STRENGTH≮ MPa 10.5 16 14-16 18-20
ELASTIC MODULUS≯ GPa 14 18 12 14
Ash≯ % 0.3 0.3 0.3 0.3
BULK DENSITY ≮ g/cm3 1.64-1.65 1.70-1.72 1.72-1.75 1.78
CTE ≯ (100-600℃) ×10-6/℃ 1.5 1.4 1.3 1.2

 

Graphite Electrode takes the high quality petroleum coke, needle coke, coal tar as raw material after the process of kneading, molding, baking and pressing. And then it was treated with impregnation and subsequent graphitized at 2500ºC, was produced by mechanical processing again.

Graphite Electrode Manufacturing Process 

1.Raw Material

Use of high-quality calcined petroleum coke production materials

2.Crushing & Screening

They are broken needle coke in mechanical equipment and screening according to the formula after the proportion of the ingredients.

3.kneading

Ingredients of the raw materials with a certain proportion of asphalt heated kneading, made with plastic paste.

4.Forming

After kneading of the paste by temperature cooled to process, and forming into the compressor according to the requirements of product specifications

5.Baking

Within the roasting road, will be “green” electrode roasting to the specified temperature, according to the requirements of the process. After roasting products with special dipping, density, and mechanical strength, improve product performance in order to improve the products and then to repeat the roasting of impregnated products.

6.Graphitization

Second after roasting the products within the graphitization resistance furnace power up to 3000 ℃, the carbon atoms rearrange into specific crystalline form structure, carbon into graphite.

 

The graphite electrodes are primarily used to carry the electricity that melts scrap iron and steel in electric arc furnaces. As an increasing proportion of global steel is made using electric arc furnaces, the secondary production of steel becomes the major consumption of graphite electrodes. Additionally, the graphite electrode is also used in melting products in smelting furnaces, non-ferrous metals, ceramic products, and even the waste recycling industry. The demand for graphite electrodes is majorly dependent on its application in manufacturing steel through smelting by using an electric arc furnace (EAF). Steel manufacturers are shifting towards electric arc furnaces over the blast furnaces, owing to the advantages offered by EAF such as low cost of establishment, higher production flexibility, and low CO2 emissions.

SPECIFICATIONS AND ALLOWANCE OF GRAPHITE ELECTRODES
Diameter(mm) Length(mm)
Nominal Diameter Actual Diameter Nominal Length Allowance
mm inch max min mm Short Dimension
300 12 307 302 1600 length
350 14 357 352 1800 ±100
400 16 409 403  
450 18 460 454  
500 20 511 505 1600/1800/2000/2200 ±100
1800/2000/2200
1800/2000/2200/2400
550 22 556 553 1800/2000/2200
600 24 613 607 1800/2000/2200
SUGGESTED CURRENT-CAPACITIES OF ELECTRODES
Nominal Diameter Suggested Current-Carrying Capacities (A) Current Density(A/cm2)    
mm inch    
250 10 9200-15100 21-30    
300 12 15000-22000 20-30    
350 14 20000-30000 20-30    
400 16 25000-40000 19-30    
450 18 32000-45000 19-27    
500 20 38000-55000 18-27    
550 22 48000-60000 18-24    
600 24 52000-72000 18-24    
700 27 62000-95000 18-24    
ELECTRODE SURFACE QUALITY
Sepecification Nominal Diameter(mm)
Defect dimension 300-400 450-600
Diameter 20-40 30-50
Depth 5–10 10–15

 

Graphite Electrode takes the high quality petroleum coke, needle coke, coal tar as raw material after the process of kneading, molding, baking and pressing. And then it was treated with impregnation and subsequent graphitized at 2500ºC, was produced by mechanical processing again.

Graphite Electrode Manufacturing Process 

1.Raw Material

Use of high-quality calcined petroleum coke production materials

2.Crushing & Screening

They are broken needle coke in mechanical equipment and screening according to the formula after the proportion of the ingredients.

3.kneading

Ingredients of the raw materials with a certain proportion of asphalt heated kneading, made with plastic paste.

4.Forming

After kneading of the paste by temperature cooled to process, and forming into the compressor according to the requirements of product specifications

5.Baking

Within the roasting road, will be “green” electrode roasting to the specified temperature, according to the requirements of the process. After roasting products with special dipping, density, and mechanical strength, improve product performance in order to improve the products and then to repeat the roasting of impregnated products.

6.Graphitization

Second after roasting the products within the graphitization resistance furnace power up to 3000 ℃, the carbon atoms rearrange into specific crystalline form structure, carbon into graphite.

 

The graphite electrodes are primarily used to carry the electricity that melts scrap iron and steel in electric arc furnaces. As an increasing proportion of global steel is made using electric arc furnaces, the secondary production of steel becomes the major consumption of graphite electrodes. Additionally, the graphite electrode is also used in melting products in smelting furnaces, non-ferrous metals, ceramic products, and even the waste recycling industry. The demand for graphite electrodes is majorly dependent on its application in manufacturing steel through smelting by using an electric arc furnace (EAF). Steel manufacturers are shifting towards electric arc furnaces over the blast furnaces, owing to the advantages offered by EAF such as low cost of establishment, higher production flexibility, and low CO2 emissions.

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